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Heater & Printed Electronics

From material selection to heating circuit design, manufacturing and final inspection — we deliver heaters optimized for your process, plus printed electronics made with the same fine-circuit printing technology.

AlN Heater product photo
Aluminum Nitride Heater

AlN Heater

Aluminum nitride (AlN) offers one of the highest thermal conductivities among ceramics, with excellent electrical insulation. Using our own plating and printing processes, BH SEMICON forms ultra-fine heating circuits on AlN and brought heaters for semiconductor process equipment, where uniform temperature across the wafer is critical, into domestic production. We design and build freely to your process: 1 to 15+ zones, 110℃ to 400℃ operating temperature and 2T to 4T plate thickness.

1–15+ zone design Plating / printing 110 ~ 400℃ 2T ~ 4T Manufacturing patent
  • Fast, uniform heat transfer with high-conductivity AlN
  • Multi-zone heating patterns built on ultra-fine circuit forming
  • Plating or printing, chosen for your process temperature
  • Optimized for track equipment, including bake processes
  • Custom design: 1–15+ zones · 110–400℃ · 2T–4T

Design range

ItemRange
Zones1 zone – 15+ zones
Operating temperature110℃ ~ 400℃
Plate thickness2T ~ 4T
Size · shapeΦ315 standard, customized to your specification
ProcessPlating / Printing

※ Within this range, we design and build the zone count, temperature, thickness and shape to your process conditions. Contact us to discuss detailed specifications.

SiC Heater design illustration
Silicon Carbide Heater

SiC Heater

Silicon carbide (SiC) keeps its strength at high temperatures and offers excellent corrosion and plasma resistance, making it ideal for harsh process environments. We have extended the circuit forming and bonding technology built up in AlN Heater production to SiC, providing heater solutions for high-temperature processes.

High-temperature processes Corrosion · plasma resistant Custom design
  • Stable mechanical strength at high temperatures
  • Withstands corrosive gas and plasma environments
  • Uniform heat distribution from excellent thermal conductivity
  • Custom design and prototyping based on your process conditions

Specifications

ItemDetails
Shape · sizeDesigned to your specification (round or rectangular)
Zone layoutDesigned for your required temperature distribution
Detailed specsDiscussed through a technical inquiry

※ SiC Heaters are custom-designed for each project. Tell us your process conditions and we'll propose the optimal specification.

SiC Heater inquiry
Film Heater · Thermal View

Switch it on, and
the entire surface glows

A thermal camera shows the difference. The whole CNT-coated surface heats up at once, so instead of stripes along the wires like a metal-wire heater, it heats as one bright surface.

  • Whole surface heats at once
  • No hot spots or stripes
  • Uniform to the edges

※ Illustration of a thermal image — actual temperatures and colors vary with product specifications and measurement conditions.

Power OFF · room temperature
PI Film (Coverlay)
Adhesive
CNT paste heating layer
Copper electrode
Adhesive
Base Film
PSA (adhesive)
Film Heater layer structure — seven layers separate and rejoin as the entire CNT layer heats (drag to rotate)
Film Heater

Film Heater

A surface heater with CNT (carbon nanotube) paste coated across the whole film. Unlike conventional wire heaters, where SUS or Ni-Cr wire is laid in a pattern and only the area around the wire gets hot, the entire coated surface heats evenly, giving uniform heat with no hot spots, fast heat-up and high efficiency. Its ultra-thin, flexible structure is supplied for apparel, e-cigarette, automotive and ESS applications; thickness depends on the application.

Surface heating CNT heating layer Apparel E-cigarettes Automotive ESS Ultra-thin
  • Whole-surface heating, not a wire pattern — uniform temperature without hot spots
  • Faster heat-up than SUS / Ni-Cr wire heaters
  • High efficiency — the same temperature with less power
  • Low heat capacity + PSA bonding to curved surfaces for fast response
  • Shapes customized for apparel, e-cigarettes, automotive, ESS and more
  • Precise copper electrodes formed with our plating and printing circuit technology

Surface vs. wire heating — how they compare

CNT surface heatingBH Film Heater
Temperature profile Uniform
Heat-up speedSet temp. reached
SUS · Ni-Cr wire heatingConventional metal-wire heater
Cold between wires Temperature profile Hot spots
Heat-up speedSet temp. reached

※ Thermal illustration — surface heating warms the whole coated area evenly, while wire heating only warms around the wires, causing temperature variation. Heat-up speed reflects measured comparisons in which surface heating is 2× faster than wire heating.

CNT surface heating vs. metal-wire heating

CategoryCNT surface heating (BH)SUS · Ni-Cr wire heating
Heating methodEntire coated surfaceAround the wire pattern
Temperature profileUniform (no hot spots)Local overheating near the wires
Heat-up speedFastRelatively slow
Thermal efficiencyHighLow
Thickness · flexibilityUltra-thin · flexibleLimited

Layer structure (automotive example)

CategoryLayer
CoverlayPI Film
Adhesive
Heating layerCNT Paste
FCCL (single-sided, 3-layer)Copper electrode
Adhesive
Base Film
AdhesivePSA

※ Typical example; layer and total thickness depend on the application (apparel, e-cigarettes, automotive, ESS) and specifications.

Film Heater inquiry
Applications

Applications

Hyundai Motor Group radiant heating system — CNT film heater in a vehicle interior
Automotive

Radiant-heating film heater for vehicle interiors

The CNT film heating element of the radiant heating system developed by Hyundai Motor Group. Its surface-heating structure, rather than wire heating, warms the cabin quickly and evenly; BH SEMICON took part in its development.

Image source: Hyundai Motor Group website (Korean) ↗
Layer structure of a CNT surface heater for apparel
Apparel

CNT surface heater for apparel

A four-layer structure: outer fabric – CNT surface-heating layer – copper electrode film – lining. The whole heating layer warms evenly for consistent comfort, and it is thin and flexible enough to bend with every movement of the garment.

  • Outer fabric
  • CNT heating layer
  • Copper electrode film
  • Lining
ESS beside a snow-covered solar plant — snow and extreme cold reduce battery efficiency and risk freezing
ESS

ESS battery module heater

In extreme cold, an ESS (energy storage system) loses battery efficiency and capacity, its internal resistance rises and cycle life shortens, and freezing can shut the system down. A film heater mounted on the floor of the battery module housing keeps the cells preheated and warm, and as a thin film it takes up almost no space inside the module.

Ag-pattern printed film heater mounted in an ESS battery module housing Ag-pattern printed typeFilm heater with a printed silver (Ag) heating pattern
CNT surface-heating film heater mounted in an ESS battery module housing CNT surface-heating typeFilm heater whose entire CNT layer heats
Ceramic Heater design illustration
Ceramic Heater

Ceramic Heater

A general-purpose ceramic heater with a heating circuit formed on a ceramic substrate. It can be made in many shapes and sizes, round or rectangular, and is widely used, from semiconductor and display equipment to industrial heating devices.

Custom shapes Low to high temperature Wide range of industries
  • Built from your drawings, round, rectangular and more
  • Precise circuits formed by plating or printing
  • Durability and temperature uniformity
  • From small prototype runs to mass production

Specifications

ItemDetails
Shape · sizeCustom-made from your drawings
ProcessPlating / Printing
Detailed specsDiscussed through a technical inquiry

※ Send us your drawings or requirements (temperature, power, dimensions) and we'll review them and get back to you.

Ceramic Heater inquiry
Printed Electronics · Fine Line

Fine patterns down to 100µm,
by printing

100µmMinimum line width
achieved by printing

We print silver (Ag) paste on PET film to form electrode patterns. Even by printing, we can achieve fine patterns down to 100µm in width, and the fine-pattern technology refined in printing heater circuits keeps line width and thickness consistent.

  • Ag paste printing
  • 100µm fine patterns
  • 3D profile measurement
3D surface profile measurement of a printed Ag line raised on PET
3D surface profile of a printed Ag line (height scale 0–35µm)
100µm Ag lines PET + Ag printed electrodes
PET · Ag printed capacitive touch keypad
Capacitive touch keypad (PET · Ag printed electrodes)
PET · Ag Printed Electronics

Printed Electronics

Printed electronics made by printing silver (Ag) paste electrodes on PET film. We make a wide range of sensors that need a thin, flexible film structure, including touch keypads that detect the change in capacitance when a finger touches them. With the fine-pattern technology built up in printing heater circuits, we achieve fine patterns down to 100µm by printing.

PET film Ag printed electrodes 100µm lines Capacitive touch Ultra-thin · flexible
  • 100µm-wide fine Ag lines achieved by printing
  • Ultra-thin, lightweight, flexible PET-based structure
  • Touch and gesture recognition from capacitance changes
  • Multilayer stack of graphic overlay, circuit layer and adhesive
  • Integrated tail and connector
  • Button count, icons and outline customized

Product · layer structure

Finished touch keypad, exploded layer view, and close-up of the tail cross-section
Finished product · exploded layers · tail cross-section (Ag lines printed on PET)

Specifications

ItemDetails
SubstratePET film
ElectrodeSilver (Ag) paste printing
Minimum line width100µm (printed)
Sensing methodCapacitive (touch · gesture)
Shape · designButton count, icons and outline customized
Detailed specsDiscussed through a technical inquiry

※ Send us your design draft or requirements (button count, size, connector spec) and we'll review them and get back to you.

Printed Electronics inquiry
How it works

How a capacitive touch sensor works

When a finger touches the surface: capacitance changes → the touch is detected → the controller performs signal processing

Before touchBaseline capacitance
ΔC change
On touchCapacitance changes
Signal processingTouch · gesture recognition

Not sure which heater is right for you?

Just tell us your process temperature, size and power requirements. We'll help you choose, starting with the material.

Request a Quote